The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414)

Sebhi Amar; Douib Nadir

doi:doi:10.11648/j.ajsea.20160506.13

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The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414)

Sebhi Amar, Douib Nadir

Published in American Journal of Software Engineering and Applications (Volume 5, Issue 6)

Received: 6 December 2016 Accepted: 23 December 2016 Published: 23 January 2017

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Abstract

For the machining of superalloys, unconventional methods such as electroerosion, electrochemistry and others are frequently used due to the hardness of the material. Although, for some other operations, theconventional machining is essential. Because of their high hardness and improved mechanical properties, these superalloys require specific materials means such as machines and tools. To get an idea of the behavior of such a material in particular fields such as gas turbines, nuclear reactors, the industrialists have been interested for many years in the development and characterization of new materials to optimize the wear of the cutting tools and produce at a lower cost. In this context, the study of the tribological behavior of the cobalt-based superalloy FSX-414 standard 9001F in contact with the TiAlN-coated carbide inserts provides important information in the case of the turbine blade industry. The article discusses the productivity of gas turbine blades of the thermal power plant electricity production. The material to be machined is a superalloy which requires a carbide tool with adequate coating (TiN, TiC, TiAlN, TiCN...). This research eté preceded by an article about the couple material / tool (FSX-414 / TiN coated carbide). A comparison of results has been made to optimize the cutting process and start production with lower cost. The lifetime of the cutting tool is mainly related to the development of two types of wear: flankwear of the sidewall and crater wear. This phenomenon of wear seems to be progressive, it develops during the cutting, which affects the quality of the machining, the productivity, and in particularly it may lead to the destruction of the tool in case of excessive wear. For the measurement of wear, an indirect method is used by coupling a Touptek photon camera to a microscope and capture the image to be processed by Toupview analysis software. It has been shown that the coating is the most influential parameter, followed by the sliding velocity. In this context, a focused research on the wear of TiAlN-coated Platelets in contact with this superalloy which is resistant to wear at high temperature has been developed.

Published in	American Journal of Software Engineering and Applications (Volume 5, Issue 6)
DOI	10.11648/j.ajsea.20160506.13
Page(s)	56-60
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2017. Published by Science Publishing Group

Keywords

Cutting Speed, Flank Wear, Friction Wear Crater, Milling, Tribology

References

[1]	Sebhi. A, Douib. N, Wear Behavior of the Pair Superalloy FXS-414 and Cutting Tool-Carbide Coated TiN. Journal of Machinery Manufacturing and Automation., Vol. 5 Iss. 1, 2016, PP. 1-7.
[2]	Sebhi. A, Osmani. H, Rech. Joel, Tribological Behaviour of Coated Carbide Tools during Turning of Steels with Improved Machinability, Strojniški vestnik - Journal of Mechanical Engineering 58(2012)12, DOI:10.5545/sv-jme, 2012.561, PP 744-749.
[3]	Rech. J, Influence of cutting tool coatings on the tribological phenomena at the tool-chip interface in orthogonal dry cutting. Surf. Coat, Technol., 200, 2006, PP 5132–5139.
[4]	Grzesik. W, Zalisz. Z, and Nieslony. P, Friction and wear testing of multilayer coatings on carbide substrates for dry machining applications, Surf. Coat. Technol, 155, 2002, PP 37–45.
[5]	Zemzemi. F, Rech. J, Ben Salem. W, Kapsa. P, and Dogui. A, Development of a friction model for the tool–chip–workpiece, 2008.
[6]	Bouchelaghem. H, Yallesse. M. A, Amirat. A., Belhadi. S, Wear behaviour of CBN tool when turning hardened AISI D3; steel, Mechanika, vol. 65, no. 3, 2007, pp. 57-65.
[7]	Gabriela Robiolo, Daniel Grane, Do Agile Methods Increase Productivity and Quality International Journal of Mechanical Engineering and Applications, Science PG, Published Online: Apr. 20, 2014, DOI: 10.11648/j.ajsea.20140301.11, Pages: 1-11.
[8]	Qi. H. S, Mills. B, On the formation mechanism of adherent layers on a cutting tool, Wear, vol. 198, no. 1-2, p. 192-196, DOI:10.1016/0043-1648(96)80023-8, 1996.
[9]	Farhat. Z. N, Wear mechanism of CBN cutting tool during high-speed machining of mold steel, Materials Science and Engineering, vol. 361, no. 1-2, pp. 100-110, DOI:10.1016/S0921-5093(03)00503-3, (2003).
[10]	J. kopac, M. sokovic, S. dolinsek, Tribology of coated tools in conventional ahd HSC machining. J. of materials processin Technology; 118,377-384, 2001.
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[12]	A. Hebbar. D. Kaidameur, D. Ouinas, Modelling of the wear of song tooling materials, International review of mechanical engineering (IREME), Vol. 1, January 2007, pp 86-91.
[13]	S. Y. Hong, I. Markus, and W.-C. Jiong, New cooling approach and tool life improvement in cryogenitic machining of titanium alloy Ti-6Al-4V, International of machine tools and Manufacture, vol.41, no, 15, 2001, PP. 2245-2260.
[14]	Andinet Kumella Eticha, Analysis of the Performance of Disc Brake System of Addis Ababa Light Rail Transit Using Temperature and Coefficient of Friction as a Parameter, International Journal of Mechanical Engineering and Applications, Science PG, Published Online: Nov. 16, 2016, Pages: 205-211.
[15]	Matériaux de turbines à combustion – Evolution des tendances (Direction des études et recherches) EDF Electricité de France Octobre 1992.

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Sebhi Amar, Douib Nadir. (2017). The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414). American Journal of Software Engineering and Applications, 5(6), 56-60. https://doi.org/10.11648/j.ajsea.20160506.13

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ACS Style

Sebhi Amar; Douib Nadir. The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414). Am. J. Softw. Eng. Appl. 2017, 5(6), 56-60. doi: 10.11648/j.ajsea.20160506.13

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AMA Style

Sebhi Amar, Douib Nadir. The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414). Am J Softw Eng Appl. 2017;5(6):56-60. doi: 10.11648/j.ajsea.20160506.13

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@article{10.11648/j.ajsea.20160506.13,
  author = {Sebhi Amar and Douib Nadir},
  title = {The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414)},
  journal = {American Journal of Software Engineering and Applications},
  volume = {5},
  number = {6},
  pages = {56-60},
  doi = {10.11648/j.ajsea.20160506.13},
  url = {https://doi.org/10.11648/j.ajsea.20160506.13},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajsea.20160506.13},
  abstract = {For the machining of superalloys, unconventional methods such as electroerosion, electrochemistry and others are frequently used due to the hardness of the material. Although, for some other operations, theconventional machining is essential. Because of their high hardness and improved mechanical properties, these superalloys require specific materials means such as machines and tools. To get an idea of the behavior of such a material in particular fields such as gas turbines, nuclear reactors, the industrialists have been interested for many years in the development and characterization of new materials to optimize the wear of the cutting tools and produce at a lower cost. In this context, the study of the tribological behavior of the cobalt-based superalloy FSX-414 standard 9001F in contact with the TiAlN-coated carbide inserts provides important information in the case of the turbine blade industry. The article discusses the productivity of gas turbine blades of the thermal power plant electricity production. The material to be machined is a superalloy which requires a carbide tool with adequate coating (TiN, TiC, TiAlN, TiCN...). This research eté preceded by an article about the couple material / tool (FSX-414 / TiN coated carbide). A comparison of results has been made to optimize the cutting process and start production with lower cost. The lifetime of the cutting tool is mainly related to the development of two types of wear: flankwear of the sidewall and crater wear. This phenomenon of wear seems to be progressive, it develops during the cutting, which affects the quality of the machining, the productivity, and in particularly it may lead to the destruction of the tool in case of excessive wear. For the measurement of wear, an indirect method is used by coupling a Touptek photon camera to a microscope and capture the image to be processed by Toupview analysis software. It has been shown that the coating is the most influential parameter, followed by the sliding velocity. In this context, a focused research on the wear of TiAlN-coated Platelets in contact with this superalloy which is resistant to wear at high temperature has been developed.},
 year = {2017}
}

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TY - JOUR
T1 - The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414)
AU - Sebhi Amar
AU - Douib Nadir
Y1 - 2017/01/23
PY - 2017
N1 - https://doi.org/10.11648/j.ajsea.20160506.13
DO - 10.11648/j.ajsea.20160506.13
T2 - American Journal of Software Engineering and Applications
JF - American Journal of Software Engineering and Applications
JO - American Journal of Software Engineering and Applications
SP - 56
EP - 60
PB - Science Publishing Group
SN - 2327-249X
UR - https://doi.org/10.11648/j.ajsea.20160506.13
AB - For the machining of superalloys, unconventional methods such as electroerosion, electrochemistry and others are frequently used due to the hardness of the material. Although, for some other operations, theconventional machining is essential. Because of their high hardness and improved mechanical properties, these superalloys require specific materials means such as machines and tools. To get an idea of the behavior of such a material in particular fields such as gas turbines, nuclear reactors, the industrialists have been interested for many years in the development and characterization of new materials to optimize the wear of the cutting tools and produce at a lower cost. In this context, the study of the tribological behavior of the cobalt-based superalloy FSX-414 standard 9001F in contact with the TiAlN-coated carbide inserts provides important information in the case of the turbine blade industry. The article discusses the productivity of gas turbine blades of the thermal power plant electricity production. The material to be machined is a superalloy which requires a carbide tool with adequate coating (TiN, TiC, TiAlN, TiCN...). This research eté preceded by an article about the couple material / tool (FSX-414 / TiN coated carbide). A comparison of results has been made to optimize the cutting process and start production with lower cost. The lifetime of the cutting tool is mainly related to the development of two types of wear: flankwear of the sidewall and crater wear. This phenomenon of wear seems to be progressive, it develops during the cutting, which affects the quality of the machining, the productivity, and in particularly it may lead to the destruction of the tool in case of excessive wear. For the measurement of wear, an indirect method is used by coupling a Touptek photon camera to a microscope and capture the image to be processed by Toupview analysis software. It has been shown that the coating is the most influential parameter, followed by the sliding velocity. In this context, a focused research on the wear of TiAlN-coated Platelets in contact with this superalloy which is resistant to wear at high temperature has been developed.
VL - 5
IS - 6
ER -

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Author Information

Sebhi Amar

Department of Mechanical Engineering, Faculty of Technology, University Med Boudiaf, M’Sila, Algeria
Douib Nadir

Department of Mechanical Engineering, Faculty of Technology, University Med Boudiaf, M’Sila, Algeria

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APA Style

Sebhi Amar, Douib Nadir. (2017). The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414). American Journal of Software Engineering and Applications, 5(6), 56-60. https://doi.org/10.11648/j.ajsea.20160506.13

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ACS Style

Sebhi Amar; Douib Nadir. The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414). Am. J. Softw. Eng. Appl. 2017, 5(6), 56-60. doi: 10.11648/j.ajsea.20160506.13

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AMA Style

Sebhi Amar, Douib Nadir. The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414). Am J Softw Eng Appl. 2017;5(6):56-60. doi: 10.11648/j.ajsea.20160506.13

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@article{10.11648/j.ajsea.20160506.13,
  author = {Sebhi Amar and Douib Nadir},
  title = {The Wear of Cutting Pellets Coated with TiAlN During Machining of a Cobalt Superalloy (FSX-414)},
  journal = {American Journal of Software Engineering and Applications},
  volume = {5},
  number = {6},
  pages = {56-60},
  doi = {10.11648/j.ajsea.20160506.13},
  url = {https://doi.org/10.11648/j.ajsea.20160506.13},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajsea.20160506.13},
  abstract = {For the machining of superalloys, unconventional methods such as electroerosion, electrochemistry and others are frequently used due to the hardness of the material. Although, for some other operations, theconventional machining is essential. Because of their high hardness and improved mechanical properties, these superalloys require specific materials means such as machines and tools. To get an idea of the behavior of such a material in particular fields such as gas turbines, nuclear reactors, the industrialists have been interested for many years in the development and characterization of new materials to optimize the wear of the cutting tools and produce at a lower cost. In this context, the study of the tribological behavior of the cobalt-based superalloy FSX-414 standard 9001F in contact with the TiAlN-coated carbide inserts provides important information in the case of the turbine blade industry. The article discusses the productivity of gas turbine blades of the thermal power plant electricity production. The material to be machined is a superalloy which requires a carbide tool with adequate coating (TiN, TiC, TiAlN, TiCN...). This research eté preceded by an article about the couple material / tool (FSX-414 / TiN coated carbide). A comparison of results has been made to optimize the cutting process and start production with lower cost. The lifetime of the cutting tool is mainly related to the development of two types of wear: flankwear of the sidewall and crater wear. This phenomenon of wear seems to be progressive, it develops during the cutting, which affects the quality of the machining, the productivity, and in particularly it may lead to the destruction of the tool in case of excessive wear. For the measurement of wear, an indirect method is used by coupling a Touptek photon camera to a microscope and capture the image to be processed by Toupview analysis software. It has been shown that the coating is the most influential parameter, followed by the sliding velocity. In this context, a focused research on the wear of TiAlN-coated Platelets in contact with this superalloy which is resistant to wear at high temperature has been developed.},
 year = {2017}
}

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